TH Custom Effects Build Documentation · V1.0 · 2026

Balanced Line Driver

XLR Out with split rail — V1.0

Converts an unbalanced line-level signal into a symmetric balanced output for direct connection to PA, mixer, or recording inputs. Self-generating split rail and phantom-power protection.

Balanced XLR out +9V single supply Internal split rail Phantom-power protected DRV134 / THAT 1646
01

Overview & Features

This is a must-have for your pedalboard if you are gigging or recording. The balanced line driver converts your unbalanced line signal — whether straight from a guitar, the output of an effects chain, or a synth — into a symmetric (differential) signal suitable for direct connection into a PA, mixer, or recording interface. The board runs from a standard +9V supply and creates its own internal split rail, so no extra power supply is required.

Balanced XLR output

Differential drive over two XLR pins — long cable runs without hum or noise pickup.

Self-generating split rail

Onboard ICL7660S charge pump derives the −9V rail from your standard +9V supply.

Phantom-power protected

Six clamping diodes protect the driver IC if 48V phantom is accidentally engaged at the mixer.

IC choice

Use the original Burr-Brown DRV134PA or the modern THAT 1646 — both are pin-compatible.

Compact PCB

Four mounting holes for standoffs make it easy to retrofit inside an existing pedal or rack unit.

Trim-pot input

Onboard 100k trim adjusts input level into the driver — match your source for best headroom.

Populated Balanced Line Driver PCB
Populated prototype board.
02

Circuit Theory

The signal path is short and the design relies on two purpose-built ICs. Reading from input to output: a coupling cap blocks DC and feeds a level-trim pot, the wiper drives the balanced line driver IC (U1) directly, and the IC's two complementary outputs pass through DC-blocking bipolar electrolytics to the XLR jacks. A small clamp-diode network protects the driver from any phantom power that may be present on the receiving end.

The supporting circuitry is the power section: a charge-pump IC (IC1) inverts the +9V rail to produce −9V, giving U1 the ±9V split supply it needs. A series diode on the input and a catch diode on the −9V output give reverse-polarity protection.

Stage-by-stage signal path

Input stage — The signal enters at IN, passes through C8 (10µ bipolar) for DC blocking, and lands on the high (E) end of the ADJ trim pot. The trim wiper feeds U1's VIN pin. C8 is bipolar because the wiper sits near 0V but can swing in either direction, so a polarised electrolytic would see reverse bias on negative half-cycles.

Driver IC (U1) — The DRV134PA / THAT 1646 is a self-contained differential line driver. A single-ended input at VIN produces two complementary outputs at +VO and −VO, each delivering half of the differential signal. The IC has internal sense pins (+SENSE, −SENSE) that close the feedback loop after the output coupling caps — this is what gives the design its very low output impedance and its ability to drive long cables without sounding dull.

Output coupling — C4 and C5 (10µ bipolar) sit between each output pin and the corresponding sense pin, blocking any DC offset before it reaches the XLR jack. Because the sense loop closes after these caps, the driver actively compensates for them — so they don't introduce frequency response error the way a passive coupling cap would.

Phantom-power clamp — Each XLR output pin is bracketed by two diodes — one to +9V and one to −9V. If a console accidentally sends 48V phantom to the line driver, these diodes forward-bias and clamp the input to roughly +9.6V or −9.6V, dumping the surge current into the rails instead of the driver IC. This is essential — the DRV134/THAT1646 outputs are not natively phantom-power tolerant.

Power section — D1 is the reverse-polarity protection diode on the +9V input; C1 (100µ) provides bulk decoupling. IC1 (ICL7660S) is wired in its standard voltage-inverter configuration with C2 (10µ) as the flying capacitor between pins 2 and 4, and C3 (10µ) as the output reservoir on pin 5. D2 protects against −9V being driven positive by an external source. C6 and C7 (100n) are local high-frequency bypasses at U1's supply pins.

Balanced Line Driver schematic
Full schematic — Balanced Line Driver V1.0.
03

Driver IC Analysis

This circuit has no filters, no discrete gain stages, and no clipping path — all of the audio work happens inside U1. So the relevant analysis is just the operating envelope of the driver IC itself. Both supported parts are pin-compatible drop-in replacements; the differences below are subtle and audible only in extreme situations.

DRV134PA (Burr-Brown / Texas Instruments)

ParameterValue
Differential gain+6 dB (×2)
Output typeCross-coupled, differential
Supply range±5 V to ±18 V
Output drive±15 mA into 600 Ω load
THD+N (typ.)0.0005 % @ 1 kHz
Slew rate15 V/µs
StatusOriginal part, NRND in some catalogues

THAT 1646 (THAT Corporation)

ParameterValue
Differential gain+6 dB (×2)
Output typeCross-coupled, differential
Supply range±4 V to ±18 V
Output drive±26 mA into 600 Ω load
THD+N (typ.)0.0005 % @ 1 kHz
Slew rate14 V/µs
StatusCurrently in production, recommended
Differential gain is fixed. Both ICs deliver a built-in +6 dB (×2) differential voltage gain by internal trimming — there are no external resistors that change this. If the output is too hot for your destination, back off the input level with the ADJ trim pot rather than trying to attenuate at the output.
Headroom on a single +9V supply. Running on ±9V split rails (peak-to-peak ≈ 18V), each output can swing roughly ±7V before the IC runs out of headroom. Differentially that's about +20 dBu maximum — plenty for line-level pedal output, but if you drive this from a hot source (e.g. a buffered overdrive at full output) you may want to back off the trim a touch.
04

Bill of Materials

The board has no resistors — the differential gain network is fully inside the driver IC. The only adjustable element is the ADJ input-level trim pot.

RefQtyValueNotes
Capacitors — polarised electrolytic
C11100 µFBulk supply decoupling on +9V rail. Standard radial, 16V or higher.
C2110 µFCharge-pump flying capacitor. Connects to IC1 pins 2 and 4.
C3110 µFCharge-pump output reservoir on −9V rail.
C8110 µFInput DC-block. See note below — bipolar is preferred but a polarised cap with the + terminal toward the input also works.
Capacitors — bipolar electrolytic
C4, C5210 µF bipolarOutput DC-block on each XLR leg. Axial 12 × 8 mm max, 35V or 63V. Radial bipolar parts also fit.
Capacitors — film
C6, C72100 nFBox-film, 5 mm pitch. High-frequency bypass at U1 supply pins.
Diodes
D1, D221N4001Power-rail protection. D1 = reverse polarity, D2 = −9V clamp.
D3 – D641N4001Phantom-power clamp diodes on the XLR outputs.
Trim pot
ADJ1100 kΩ6 mm trim pot, horizontal mount. Linear taper.
Integrated circuits
IC11ICL7660SVoltage-inverter charge pump, DIP-8. MAX1044 TC1044S LT1054
U11DRV134PABalanced line driver, DIP-8. THAT 1646 recommended (in current production).
Hardware
2DIP-8 socketOne for IC1, one for U1. Use sockets so the driver can be swapped between DRV134 and THAT 1646.
4M3 standoffsOptional — for mounting the board inside an existing enclosure.
About C8 (input cap). The wiper of the trim pot sits near 0V at idle, so a true bipolar electrolytic is the cleanest choice. A regular polarised 10µ also works fine in practice if you orient the + terminal toward the input pad — line-level signals stay well below the reverse-bias breakdown point of a modern polarised electrolytic.
05

Build Guide

The board is small and the parts count is low — a careful builder can finish this in well under an hour. Populate by part height, lowest first, so each step keeps the board flat against the workbench.

PCB silkscreen — top view
PCB silkscreen — top side, components-up view.
Populated PCB photo
Reference: populated board.
Diodes

Solder D1 through D6 first — they are the lowest-profile parts. All six are 1N4001; watch the cathode band (the line painted on the body) and align it with the bar shown on the silkscreen. Bend leads sharp against the body for a flat, tidy install.

IC sockets

Install both DIP-8 sockets — one for IC1 (ICL7660S) and one for U1 (DRV134PA / THAT 1646). The notch in the socket marks pin 1 and should match the silkscreen orientation. Do not insert the ICs yet.

Trim pot

Solder the ADJ 100k trim pot. The horizontal 6 mm style fits flat against the board. The pot's three pins go into the silkscreened pads — orientation is fixed by the part itself.

Film capacitors

Install C6 and C7 (100n film). These are not polarised — orientation does not matter. Use box-film parts with 5 mm lead pitch.

Polarised electrolytics

Install C1 (100 µF), C2, C3, and C8 (each 10 µF). The longer lead is +. Match the + marker on the silkscreen carefully — these caps see DC and a wrong orientation will cause them to fail (sometimes spectacularly) when power is applied.

Bipolar electrolytics

Install C4 and C5 (10 µF bipolar). These have no polarity and can go in either way. Axial parts (12 × 8 mm) lay flat; radial parts stand up — both fit the footprint.

Connection wiring

Solder hookup wires to the IN, GND, +9V, GND2, XLR1, and XLR2 pads as needed for your enclosure layout. See section 06 for the XLR pin mapping.

Insert ICs and power up

With power off, insert the ICL7660S into the IC1 socket and the DRV134PA / THAT 1646 into the U1 socket. Match the notch on each chip to the notch on its socket and the silkscreen. Apply +9V and check for current draw and a clean signal.

Polarity check before first power-up. Verify D1 orientation and all four polarised electrolytic caps (C1, C2, C3, C8) before applying power. A reversed electrolytic will heat up rapidly and can vent. If you smell anything within the first 30 seconds, pull the supply immediately.
06

XLR Wiring

Wire your XLR jack to the board following the standard pin assignment for balanced audio. The XLR1 and XLR2 pads on the board are the two complementary outputs — XLR1 carries the in-phase (hot) signal and XLR2 carries the inverted (cold) signal.

XLR pinFunctionBoard pad
1Shield / GNDGND2
2Hot (+)XLR1
3Cold (−)XLR2
Pin 2 hot. This is the AES14 / IEC 60268-12 standard convention — pin 2 carries the in-phase signal. Following it ensures correct absolute polarity at the receiving end.

Use a shielded twisted pair from the board pads to the XLR jack if the run is more than a few centimetres. Inside a small enclosure, plain hookup wire is fine — the differential output rejects local interference very well.

07

Setup & Usage

Whether you build this as a stand-alone unit or drop the board inside an existing pedal or amp enclosure is entirely a matter of preference — the four mounting holes accept M3 standoffs, so retrofitting is straightforward.

Setting the input trim

With the pedal connected to a mixer or interface that has a clip indicator, play your loudest expected source signal. Start with the ADJ pot fully counter-clockwise (minimum) and slowly rotate clockwise until the receiving input is reading a comfortable level — typically with peaks around −6 dBFS for digital inputs, or with the channel meter LED just below clip on an analogue console. If you can't reach a useful level even with the trim fully clockwise, the source is too quiet — check earlier gain stages in your chain.

Use cases

Pedalboard DI — Place the line driver as the last block in your effects chain, feeding straight to the front-of-house mixer. This sends a clean, balanced signal over the long cable run to the desk while you also keep your local amp feed.

Studio recording — Connect the XLR output directly to a recording interface's line input. Because the output is balanced and the IC has very low output impedance, you avoid cable-loading high-end roll-off even with consumer-length XLR runs.

Amp simulator buffer — Pair this with a cabinet simulator (analog or IR-based) to send a mic-replacement signal directly to the desk in addition to your stage amp.

Phantom power. The clamp diodes protect the driver from accidental phantom power, but it's still good practice to disable phantom on the receiving channel before connecting. Repeated 48V hits won't kill the IC in this design, but they will momentarily mute the output while the diodes conduct.

Disclaimer & Licence

PCBs purchased from TH Custom Effects are intended for DIY and non-commercial use only. Redistribution of PCBs and artwork from this document is not permitted. You may use these instructions and PCBs to build and sell your own product based on PCBs ordered from TH Custom Effects.

© TH Custom Effects 2013–2026. Build documentation V1.0.