TH Custom Effects Build Documentation · V1.1 · 2024

RTB Module

Relay True Bypass Module — V1.1

A preassembled, soft-touch true-bypass switching module that drops in for any 3PDT footswitch. Built around an NE555 bistable flip-flop driving a sealed Omron G6K-2F-Y signal relay — silent, debounced, and reliable, with the effect input grounded in bypass exactly like a mechanical 3PDT.

NE555 bistable Omron G6K-2F-Y DPDT relay 9–12 V DC 3PDT replacement Effect-input mute in bypass Soft-touch momentary
01

Overview & Features

The RTB Module (Relay True Bypass) is a fully preassembled and tested switching board that replaces a mechanical 3PDT footswitch in any guitar effects pedal. The on-board signal routing is wired internally as a true-bypass network: in bypass the input jack is connected directly to the output jack and the effect input is muted to ground; in engaged mode the input drives the effect and the effect output drives the output jack.

One short press of an external momentary switch toggles the on-board sealed signal relay between bypass and engaged — quiet, debounced, and free of the mechanical click and contact wear of a conventional 3PDT stomp switch.

The board is shipped fully populated with all surface-mount components in place. The only soldering required from the builder is a single through-hole resistor (CLR) that sets the brightness of the indicator LED, plus the wiring of the external momentary switch, LED, and signal jacks to the labelled pads.

True-bypass routing

Internally wired exactly like a 3PDT: in bypass, IN connects directly to OUT and the effect input is grounded to prevent oscillation pickup.

Sealed signal relay

Omron G6K-2F-Y. Sealed contacts are immune to the dust and oxide that progressively kill mechanical 3PDT switches.

Bistable NE555 latch

Single momentary press toggles state. No spring-loaded mechanical latch, no contact bounce — switching is debounced by an RC network.

Silent switching

The relay coil is driven by a transistor stage, not by direct contact action. There is no popping or crunching when the switch is operated.

5 V regulated rail

An on-board LM1117-5.0 LDO regulator generates the 5 V supply for the 555 and the relay coil from a 9–12 V input. Reverse-polarity protected.

3PDT-compatible footprint

Same wiring topology and pad function as a mechanical 3PDT — your existing pedal layout transfers across with minimal rework.

Power supply: the module is designed for a regulated 9 V DC supply. 12 V is also acceptable. Do not run from battery — the relay coil and 555 logic draw a steady current that will exhaust a 9 V battery very quickly.
Ground topology: the signal ground (audio GND) and the power ground are tied together on the module. This is fine for almost every modern pedal but may not be suitable for negative-ground / positive-supply effects such as some vintage germanium fuzz circuits that rely on a separate signal ground reference.
02

Circuit Theory

The board is organised as four small functional blocks: a regulated 5 V supply, an NE555-based bistable flip-flop, a single-transistor relay driver, and the relay itself with its associated indicator LED. The two relay poles are wired internally to form a complete true-bypass network — the builder only sees the four signal pads (IN, OUT, TO, FRM) and does not have to think about the underlying contact arrangement.

Power supply

The 9–12 V input enters through the +9V pad and is regulated down to a clean 5 V by IC1, an LM1117-5.0 LDO. Bulk smoothing is provided by C2 (10 µF tantalum) and high-frequency bypass by C3 (100 nF ceramic). The regulated 5 V rail supplies the NE555, the relay coil, and the LED branch.

NE555 bistable flip-flop

The toggle action is implemented by U1, an NE555 timer wired as a bistable (not as the more familiar astable or monostable). Pins 2 (TRIG) and 6 (THR) are tied together at a common trigger node and biased halfway between the chip's two internal threshold voltages — VTRIG = ⅓ VCC = 1.67 V and VTHR = ⅔ VCC = 3.33 V.

Resistors R6 (10 kΩ from VD) and R7 (10 kΩ to GND) form the divider that holds the trigger node at 2.5 V — exactly between the two thresholds, where the 555's internal flip-flop happily stays in whichever state it is in. C4 (220 nF) and R8 (220 kΩ) form the toggle network: C4 charges through R8 toward whatever state OUT (pin 3) is currently in, and provides the brief voltage push needed to flip the 555 the next time the user closes the momentary switch.

When the external momentary switch is pressed, it shorts the SW pad (one side of C4) to the SW2 pad (the trigger node). This briefly couples the charged side of C4 onto the trigger node, forcing it across whichever threshold is appropriate to flip the 555's state. C4 then discharges through R8 to the new OUT level, ready for the next press.

Relay driver and indicator

The 555 OUT pin drives the base of Q1 (BC847 NPN BJT) through current-limit resistor R3 (10 kΩ). When the OUT line is high, Q1 saturates and pulls the relay coil and LED branch to ground; when OUT is low, Q1 is off and the relay drops out. Flyback diode D1 (1N4151) clamps the inductive kick from the relay coil when it de-energises.

The LED is wired in series with the relay coil through the user-selected CLR resistor — so the LED follows the relay state directly: lit when the relay is energised (effect engaged), dark when it is not (bypass).

Internal true-bypass network

The two changeover poles of K2 are wired together internally to form the standard true-bypass topology. With four signal pads on the edge of the board:

PadRoleConnects to
INInput from input jack tipPole 2 COM & Pole 1 NC
OUTOutput to output jack tipPole 1 COM
TOTo effect inputPole 2 NO (grounded via NC in bypass)
FRMFrom effect output (return)Pole 1 NO

In bypass (relay de-energised, NC contacts active): pole 1 connects IN → OUT, so the audio passes straight through. Pole 2 connects TO → GND, muting the effect input to prevent any chance of the (still-powered) effect bleeding signal or picking up noise on its input.

When engaged (relay energised, NO contacts active): pole 2 connects IN → TO, sending the input audio into the effect. Pole 1 connects FRM → OUT, sending the effect's output to the output jack. The signal now passes through the effect, exactly as on a mechanical 3PDT.

03

Operating Parameters

The toggle behaviour, indicator current, and relay drive are all set by a small handful of components — most of which are surface-mount and already populated. The values below are calculated directly from the schematic.

Toggle network timing

The RC network around the trigger node sets how quickly the 555's input recovers between presses. C4 charges through R8 toward the new OUT level after each toggle:

τ = R8 × C4 = 220 kΩ × 220 nF = 48.4 ms

This time constant determines the minimum interval between two clean toggles. Press faster than roughly 50–100 ms apart and the 555 may not have settled to its new steady state — pressing about twice per second or slower is well within the design margin and feels natural in use. The R6/R7 divider holds the trigger node at:

Vtrig-node = VCC × R7 / (R6 + R7) = 5 V × 10 kΩ / 20 kΩ = 2.50 V

This sits squarely between the 555's two thresholds (1.67 V and 3.33 V), which is what gives the bistable its rock-solid two-state behaviour.

LED indicator current

The CLR resistor is the only through-hole part the builder fits. It sits in series with the LED in the relay-coil branch. With Q1 saturated, the loop voltage available for the LED branch is roughly VCC − VLED − VCE(sat) ≈ 2.8 V (assuming a 2 V red/yellow LED).

τ toggle
48
ms
Vtrig bias
2.50
V (mid-rail)
CLR shipped
2k7
≈ 1 mA LED

CLR options for different LEDs

The module ships with a 2.7 kΩ resistor for CLR which gives roughly 1 mA through a standard red or yellow LED — comfortably visible on a darkened pedalboard but not glaring. If your LED is dim, use a smaller value; if it is too bright (or you are using a high-efficiency modern LED), use a larger value. Any 1.5 kΩ–10 kΩ ¼ W metal film resistor will work.

CLRILEDValueColour codeNotes
1k5~ 1.9 mA1.5 kΩ
BrownGreenBlackBrownBrown
Brown · Green · Black  |  Brown · Brown
Bright — high-efficiency / clear-package LEDs.
2k2~ 1.3 mA2.2 kΩ
RedRedBlackBrownBrown
Red · Red · Black  |  Brown · Brown
Slightly brighter than the shipped value.
2k7~ 1.0 mA2.7 kΩ
RedVioletBlackBrownBrown
Red · Violet · Black  |  Brown · Brown
Shipped as default. Good general-purpose value for most red / yellow / orange LEDs.
3k3~ 0.8 mA3.3 kΩ
OrangeOrangeBlackBrownBrown
Orange · Orange · Black  |  Brown · Brown
Slightly dimmer — gentle indicator.
4k7~ 0.6 mA4.7 kΩ
YellowVioletBlackBrownBrown
Yellow · Violet · Black  |  Brown · Brown
For very efficient blue / white LEDs.
6k8~ 0.4 mA6.8 kΩ
BlueGreyBlackBrownBrown
Blue · Grey · Black  |  Brown · Brown
Dim setting — when you don't want the LED to dominate.
10k~ 0.3 mA10 kΩ
BrownBlackBlackRedBrown
Brown · Black · Black  |  Red · Brown
Lowest practical current, only for high-efficiency LEDs.
Tip: if you can't decide, fit the 2.7 kΩ that came in the bag. It works with almost every LED type. If it's too bright, swap it for a 4.7 kΩ; if it's too dim, try a 1.5 kΩ.
04

Bill of Materials

The RTB module is shipped fully assembled — the regulator, NE555, transistor, relay, flyback diode, all SMD passives and the bulk capacitors are already on the board. The list below shows only the parts you fit yourself and the parts you wire to the module. Everything else is on board and tested at the factory.

Builder-fitted parts

RefQtyValueColour codeNotes
Resistor — through-hole, ¼ W metal film
CLR12.7 kΩ
RedVioletBlackBrownBrown
Red · Violet · Black  |  Brown · Brown
LED current-limit resistor. Shipped as 2.7 kΩ; substitute 1.5 kΩ–10 kΩ to taste. tuning

External parts (wired to pads)

RefQtyValueTypeNotes
Switch and indicator
SW1Momentary, normally open (SPST-NO)Soft-touch / tactile footswitch. Must be normally open. No latching action — release the switch and the relay stays in its new state.
LED13 mm or 5 mm, any colourStandard indicator LED. Lit when the effect is engaged; dark in bypass.

On-board (already fitted, for reference)

RefQtyValueTypeNotes
Active devices
U11NE555 (SOIC-8)Timer IC — bistableConfigured as a bistable flip-flop, not an astable.
IC11LM1117-5.05 V LDO regulator (SOT-223)Regulates 9–12 V input down to a clean 5 V rail.
Q11BC847NPN BJT (SOT-23)Relay-coil driver.
K21G6K-2F-YDPDT signal relay (5 V coil)Sealed Omron signal relay. Both poles wired internally as a true-bypass network.
Diodes
D111N4151Switching diode (SOD)Flyback diode across the relay coil.
Resistors (SMD 0603)
R3110 kΩSMD 0603, 1 %Q1 base series resistor.
R6110 kΩSMD 0603, 1 %Trigger-node bias divider (top).
R7110 kΩSMD 0603, 1 %Trigger-node bias divider (bottom).
R81220 kΩSMD 0603, 1 %Toggle feedback / debounce.
Capacitors
C2110 µFTantalum, B/3528-21RBulk decoupling on 5 V rail.
C31100 nFSMD 0603, ceramicHigh-frequency bypass on 5 V rail.
C41220 nFSMD 0603, ceramicToggle timing capacitor.
05

Assembly

Because the module ships preassembled, the build is a single soldering step plus the external wiring. Follow the steps below in order — wire the switch, LED and signal jacks last so you can route the leads cleanly inside your enclosure.

Inspect the module

Check the module for any obvious physical damage from shipping. The G6K relay sits proud of the board; the 555 and regulator are SMD and should be flat against the PCB. Pads are labelled on the silkscreen — locate IN, OUT, TO, FRM, SW, +9V, GND, LED-A and LED-K before you start wiring.

Solder CLR

Fit the through-hole CLR resistor (2.7 kΩ as supplied, or your chosen substitute) into the two CLR holes. Resistor orientation does not matter. Solder both leads and trim flush.

Power-supply leads

Solder a short length of red wire to the +9V pad and a short length of black wire to the adjacent GND pad. These will go to the tip and sleeve of your pedal's DC power jack respectively (centre-negative pin polarity is the standard for guitar pedals).

Momentary switch

Wire the two terminals of your normally-open momentary footswitch to the SW and SW2 pads. Polarity does not matter — they are interchangeable. Use stranded hookup wire long enough to reach the bottom of the enclosure.

Indicator LED

Wire the LED's anode (long leg) to the LED-A pad and the cathode (short leg / flat side) to the LED-K pad. Reversed polarity will not damage the LED but it will simply not light. The LED is lit when the effect is engaged.

Signal wiring

Wire the input and output jacks and the effect's input and output to the four signal pads as described in §06 and shown in the wiring example in §07. Use shielded cable for any signal run longer than a few centimetres inside the enclosure.

Power up and test

Apply 9 V DC. Press the momentary switch — you should hear a soft click from the relay and see the LED change state. Press again to toggle back. Plug a guitar in, an amp at the output, and confirm that the audio passes cleanly in both bypass and engaged states.

06

Wiring & Pads

All connections to the module are made through labelled pads along the edges of the PCB. The full pad list is below — match each external part to its corresponding pad.

Pad function

PadFunctionWire to
+9VPositive supply input (9–12 V DC)DC jack centre pin
GNDGround / 0 VDC jack sleeve and audio jack sleeves
SWMomentary switch terminal AFootswitch lug 1
SW2Momentary switch terminal BFootswitch lug 2 (interchangeable with SW)
LED-ALED anode (+)Long leg of LED
LED-KLED cathode (−)Short leg / flat-side leg of LED
INAudio input from input jackInput jack TIP
OUTAudio output to output jackOutput jack TIP
TOTo effect circuit inputEffect IN pad on the effect PCB
FRMFrom effect circuit output (return)Effect OUT pad on the effect PCB

Switching behaviour

StateAudio pathEffect input (TO)LED
BYPASS (relay off)IN → OUT (direct)Grounded — mutedOff
ENGAGED (relay on)IN → TO → effect → FRM → OUTDriven by INOn

The two relay poles always switch together at the same instant. In the bypass state the input jack drives the output jack directly through pole 1, while pole 2 holds the effect input at ground potential — the effect circuit cannot inject any noise into the signal path because its input is shorted. In the engaged state pole 2 sends the input audio to the effect, and pole 1 returns the effect's output to the output jack.

Power-on state: on each new power-up, the 555 settles to whichever state its internal flip-flop happens to be in — there is no guaranteed bypass-on-startup behaviour. If your application needs a defined start state, you can briefly tap the momentary switch after powering up.
07

Wiring Example

Below is the complete wiring diagram for using the RTB module as a standard true-bypass pedal switch. The input jack tip goes to IN; the output jack tip comes from OUT; the effect circuit's input is wired to TO and its output is wired back to FRM. All sleeves and the effect's GND go to a common ground (any GND pad on the module is electrically the same point).

RTB module true-bypass wiring example

Standard true-bypass wiring: blue = input signal (IN), green = output signal (OUT), magenta = signal to/from the effect (TO and FRM), red = +9 V, black = GND, orange = momentary footswitch, with the indicator LED above the module.

Effect circuit power: the module supplies its own 9 V to the effect on the same red rail — wire the effect circuit's +9 V and GND directly to the same DC jack used to power the module. The two grounds are tied together on the RTB board.

Disclaimer & Licence

The RTB Module sold by TH Custom Effects is intended for DIY and small-scale builds. This module may be used in commercial builds as long as the on-board logo and silkscreen are clearly visible and have not been removed, sanded off, or otherwise obfuscated. Redistribution of the bare PCB or of the artwork from this document is not permitted.

You may use these instructions and the module to build and sell your own product based on modules ordered from TH Custom Effects.

© TH Custom Effects 2024–2026. Build documentation V1.1.